High Temperature Resistance Catalyst DPF with Low Back Pressure and Dual Regeneration for Diesel Particulate Filter

Product Description:

The Catalyst DPF (Diesel Particulate Filter) is an advanced emission control device designed specifically for trucks, ensuring compliance with stringent emission standards such as Euro 2, 3, 4, 5, and the latest Euro 6. As environmental regulations become increasingly rigorous, the need for effective and reliable diesel particulate filters has never been greater. The Catalyst DPF stands out as a premium solution, combining high durability, efficient filtration, and low back pressure to optimize engine performance while significantly reducing harmful emissions.

One of the key features of the Catalyst DPF is its dual regeneration capability, which includes both active regeneration and passive regeneration. Active regeneration is a process where the filter is cleaned by raising the exhaust temperature through engine management systems or external heaters, effectively burning off accumulated soot particles. Passive regeneration, on the other hand, occurs naturally during normal driving conditions when the exhaust temperature is sufficiently high to oxidize soot continuously. This dual approach ensures that the filter remains clean and functional over long periods, minimizing maintenance needs and maximizing vehicle uptime.

Weighing between 2 to 10 kilograms, the Catalyst DPF is designed to be lightweight yet robust, making it easy to integrate into a variety of truck models without adding excessive weight or compromising vehicle dynamics. The compact and efficient design not only supports fuel efficiency but also reduces the overall load on the vehicle, contributing to better mileage and lower operational costs.

The core of the Catalyst DPF is its ceramic catalyst substrate, which plays a vital role in trapping particulate matter such as soot while facilitating chemical reactions that convert harmful pollutants into less harmful substances. The ceramic catalyst is engineered to withstand high temperatures and harsh conditions typical in diesel exhaust systems, ensuring long-lasting performance and durability. This high durability means the filter can endure the demanding environment of heavy-duty trucks, providing reliable emission control for thousands of kilometers without degradation.

Meeting the Euro 6 emission standard is a testament to the advanced technology embedded in the Catalyst DPF. Euro 6 standards are known for their stringent limits on nitrogen oxides (NOx), particulate matter (PM), and other pollutants. By effectively capturing and oxidizing particulate matter, the Catalyst DPF helps trucks not only comply with these regulations but also contribute to a cleaner environment by reducing the release of harmful emissions into the atmosphere.

Another critical advantage of the Catalyst DPF is its low back pressure characteristic. Back pressure refers to the resistance against the flow of exhaust gases through the filter. High back pressure can negatively impact engine performance by reducing power output and increasing fuel consumption. The Catalyst DPF is designed to maintain minimal back pressure, ensuring that the engine operates efficiently without compromise. This feature is particularly important for heavy-duty trucks that require optimal engine performance for hauling heavy loads and long-distance travel.

In summary, the Catalyst DPF for trucks is a state-of-the-art emission control device that combines the benefits of active and passive regeneration, lightweight construction, durable ceramic catalyst technology, and compliance with Euro 2 through Euro 6 emission standards. Its low back pressure design preserves engine efficiency while effectively reducing particulate emissions. For truck operators seeking a reliable, high-performance solution to meet current and future emission regulations, the Catalyst DPF represents an excellent choice that balances environmental responsibility with operational efficiency.

Features:

• Product Name: Catalyst DPF
• Type: Diesel Particulate Filter (DPF) catalyst
• Emission Standard: Compliant with Euro 2, 3, 4, 5, and 6
• Size Options: 118.4*152.4mm and 143.8*101.6mm
• High Temperature Resistance for optimal performance
• High Durability ensuring long-lasting use
• Honeycomb Ceramic catalyst structure for efficient filtration
• Specifically designed as DPF for truck applications

Technical Parameters:

Applications:

The Grace Catalyst Diesel Particulate Filter (DPF) is an advanced emission control device designed specifically for heavy-duty trucks, meeting the stringent Emission Standard Euro 6 requirements. Originating from China, this high-quality DPF for trucks integrates cutting-edge ceramic catalyst technology to effectively capture and reduce particulate matter from diesel engine exhaust gases. Its low back pressure design ensures optimal engine performance without compromising fuel efficiency, making it an ideal solution for fleet operators seeking both environmental compliance and operational economy.

The product is highly efficient, capable of trapping up to 99% of harmful diesel particulates, which significantly reduces the emission of soot and other pollutants. Thanks to its active and passive regeneration capabilities, the Grace Catalyst DPF maintains continuous filtration performance by periodically burning off accumulated soot, thus preventing clogging and extending the filter’s lifespan. This dual regeneration mechanism ensures the system remains clean and functional under various operating conditions, whether the vehicle is engaged in long-haul highway driving or frequent stop-and-go urban routes.

Durability is a key attribute of the Grace DPF, as it is constructed from robust ceramic materials that withstand extreme temperatures and harsh environmental conditions commonly encountered in truck operations. This resilience reduces maintenance frequency and overall downtime, contributing to greater vehicle uptime and cost savings for operators. The product’s design also facilitates easy installation and compatibility with a wide range of diesel engines, making it a versatile choice for numerous truck models.

Typical application scenarios for the Grace Catalyst Diesel Particulate Filter include commercial freight transportation, construction vehicles, and other heavy-duty diesel-powered machinery operating in regions with strict emission regulations. Its performance excellence ensures compliance with Euro 6 standards, supporting efforts to improve air quality and reduce the environmental impact of diesel engines. Whether used on long-distance haul trucks or urban delivery vehicles, the Grace DPF delivers reliable emission control while supporting sustainable transportation initiatives.

In summary, the Grace Catalyst DPF for trucks represents a superior solution in emission control technology, combining high efficiency, low back pressure, and exceptional durability. Its ceramic catalyst composition and dual regeneration process make it a dependable choice for operators committed to meeting Euro 6 emission standards and promoting cleaner, greener diesel engine operation.

Support and Services:

Our Catalyst Diesel Particulate Filter (DPF) product is designed to reduce particulate emissions from diesel engines, ensuring compliance with environmental regulations and improving air quality. To support the optimal performance and longevity of your DPF system, we offer comprehensive technical support and services.

Technical support includes assistance with product selection, installation guidance, troubleshooting, and maintenance recommendations. Our team of experts is available to help diagnose issues related to pressure drop, regeneration cycles, and ash accumulation, ensuring your DPF operates efficiently.

Services include regular inspection and cleaning of the filter to prevent clogging and maintain optimal filtration efficiency. We also provide regeneration services to restore filter capacity and extend the service life of the DPF. Replacement parts and upgrades are available to keep your system up-to-date with the latest technology.

Additionally, we offer training programs for operators and maintenance personnel to enhance understanding of DPF operation, maintenance procedures, and safety protocols. This ensures that your team is well-equipped to manage the system effectively.

By choosing our Catalyst DPF product, you benefit from reliable emissions control technology backed by dedicated technical support and professional services tailored to meet your needs.

Packing and Shipping:

Product Packaging: The Catalyst DPF is securely packaged using high-quality, durable materials to ensure protection during transit. Each unit is carefully wrapped to prevent damage and contamination, then placed in a sturdy, labeled box that includes all necessary handling instructions and product information.

Shipping: We offer reliable shipping options to deliver the Catalyst DPF safely and promptly. All shipments are tracked and insured to guarantee arrival in perfect condition. Shipping times may vary based on destination, and customers will receive tracking details once the order has been dispatched.